PLANT & MACHINERY CAPACITY LIST
FACTORY
Freehold purpose built premises, newly constructed 2006 1600m² Production area and 900m² of secure yard loading area. Freehold land for same-site future development which will yield additional areas of approximately 1000m² production and 600m² of yard.
OFFICES
Open plan 180m² first floor bright and airy office suit. Fully networked Windows10 Cad-Cam, Works Order Processing and Accounts.
CAD-CAM
Triple seat of Radan 3D-2D & Bystronic Bysoft7 Laser & Bysoft7 Bend.
Complete 3 dimensional on-screen visualization & verification (we don’t cut until it’s proven we can make it!). Industry standard CAD format file importing in 3D (igs) (iges) (stp) (step) and in 2D (dfx) (dwg).
CUTTING
Bystronic-Edwards-Pearson VR 6.5/3000 Hydraulic C.N.C Guillotine
Capacity 3000 x 6.0 Mild steel, 3000 x 10 Alum, 3000 x 4.5 St/Steel.
Macc N.T.C. Semi-Automatic cold saw Capacity 120.0 mm Square.
LASER PROFILING
Bystronic Bystar 3015 Fiber 8.0Kw
3000 x 1500 Sheet size with cutting capacity –
25.0mm Mild Steel.
20.0mm Stainless Steel.
15.0mm Aluminium.
Twin shuttle tables & scratch free automatic Byloader sheet loading.
Byvision MMI.
Bystronic BySprint 3015 Fiber 3.0Kw
3000 x 1500 Sheet size with cutting capacity –
20.0mm Mild Steel.
10.0mm Stainless Steel.
6.0mm Aluminium.
6.00mm Copper, Brass, Titanium.
Twin shuttle tables & scratch free automatic Byloader sheet loading.
Byvision MMI.
NITROGEN GENERATION
Dominic Hunter Nitrogen generation & High Pressure 300BAR Storage.
Nitrogen is our assist gas of choice, bright oxide & burr free edge cuts come as standard.
PUNCHING
Rhodes Pierce-All 18-25 Duplicator Multi Station.
750 x 450 x 6.0mm (Louver & many special forming tools)
NOTCHER
Tarasconi ETP250 250 x 250 x 4.0mm
FOLDING
Bystronic-Expert Pro CNC (Byvision touch screen & offline 3D programming)
3000 x 150 ton. Full C.N.C. 10 axis control of pressing cycle. Fast-bend + automated guarding system. Comprehensive tooling c/w hydraulic quick change dedicated segmented punches & dies.
Bystronic-Expert CNC (Byvision touch screen & offline 3D programming)
3000 x 100 ton. Full C.N.C. 8 axis control of pressing cycle. Fast-bend + automated guarding system. Comprehensive tooling c/w hydraulic quick change dedicated segmented punches & dies.
Bystronic-E Xcite CNC Electric (Byvision touch screen & offline programming)
2000 x 80 ton. C.N.C. 7 axis control of pressing cycle. Fast-bend + automated guarding system. Comprehensive tooling c/w hydraulic quick change dedicated segmented punches & dies.
Bystronic – PR6 CNC hydraulic.
2500 x 60 ton. Full C.N.C. 6 axis control of pressing cycle.
Bystronic PR6 CNC hydraulic.
2500 x 60 ton. Full C.N.C. 6 axis control of pressing cycle.
Edwards-Pearson Box & Pan Folder
1500 x 1.6mm
WELDING
5 x Mig 250 Amp Machines
4 x Tig 250 Amp Machine
2 x Spot 25 Kva Machine RAPID 25/Mi 6
1 x Spot 10 Kva Machine
2 x Stud up to 8.0 mm Dia
MISCELLANEOUS
2 x Hager hydraulic Clinch Nut insert machines 7 ton.
Clinch Nut, Hank Bush, Press Nut & Pop Rivet Guns.
Ellesco Grindingmaster deburr & surface finishing machine DP1.
Linishing and De-burring Machines.
Pillar, Bench & Gang Drills.
Turning & Milling facilities.
Nissan 2.5 Ton counterbalance fork lift truck.
FINISHING
Electro-Powder Coating with on-line walk-in booth.
Continuous 285 pendant 60m 30kg variable speed conveyor.
Tunnel on-line curing oven 10,500 x 1200 x 1000.
Conventional Wet spraying off-line booth (conventional pressure pots & airless spray).
Compressive surface finishing measuring equipment including atmospheric, humidity, air & surface temperatures, due points etc. Substrate surface cleanliness testing, dry & wet film paint thicknesses and paint adhesion testing.
All very modern plant catering for all epoxy / polyester & synthetic finishes.
Screen printing up to 500mm Square.
Dedicated packaging and Clean assembly areas.
INSPECTION
Surface Tables 500mm, Vernier Height gauge 500mm, Vernier Callipers 400mm
All calibrated at timed intervals.
MATERIALS & STORAGE
52 x 1.5 ton sheet metal storage units capacity to 3000 x 1500
Mild steel sheet : Cr4, Zintec, Galvanised and black plate.
Stainless sheet : All grades up to 20.0 mm.
Aluminium sheet : All grades up to 15.0 mm.
Brass sheet : All grades up to 10.0 mm.
Copper sheet : All grades up to 10.0 mm.
Ferrous & non Ferrous : Hollow section, Tube, Angle, Bright bar rounds / squares etc.